48-Meter Heavy-Duty Steel Factory: Built for Cranes, Built for Business

2026-10-18 22:07:15

48-Meter Heavy-Duty Steel Factory: Built for Cranes, Built for Business

Pre-engineered steel structure factories combine long spans, fast erection and crane-readiness. Below is data from an actual double-bay heavy industrial workshop drawing.


Building Overview

表格

Item Value
Structure type Portal frame steel structure
Number of bays 2 bays
Total span ~48,100 mm (24 m + 24.1 m)
Column height ~10,000 mm
Crane span 22.5 m and 24.29 m
Material Q355B
Column type Welded H-section (WH)
Beam type Tapered welded H-section

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Column Sections

 

Column Section Type
GZ1 WH1000×400×14×25 Heavy end column
GZ2 WH900×400×14×25 Interior column
GZ3 Upper WH400×300, Lower WH1000×300 Step column
GZ4 Upper WH400×300, Lower WH1000×300 Step column
GZ5, GZ6 WH500×350×8×16 Light column

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Beam Sections

 

Beam Section Type
GL1 WH600×350×8×20 Tie beam
GL2 WH(1300→700)×350×12×18 Tapered rafter
GL3 WH700×350×10×16 Intermediate beam
GL4 WH(700→1000)×350×10×16 Tapered beam
GL5 WH(700→1300)×350×12×18 Roof rafter
GL6 WH(1700→1000)×350×14×25 Main rafter
GL7 WH1000×350×12×22 Crane beam support
GL8 WH(1700→700)×350×14×22 Main rafter
GL9 WH(1000→1700)×350×14×25 Main rafter

Advantages

  1. Huge clear span — 48 m total span with no interior columns, full floor use
  2. Crane-ready — step columns designed for overhead cranes (22.5 m span)
  3. Fast construction — shop-fabricated, bolted erection, 3–6 month build time
  4. Light weight — steel structure weighs 1/3 to 1/2 of equivalent concrete
  5. Expandable — easy to add bays or extend length later

Disadvantages / Limitations

  1. Fire protection needed — steel loses strength at high temperature, needs fire coating
  2. Corrosion maintenance — needs repainting every 10–15 years
  3. Vibration sensitivity — steel frames vibrate more than concrete under crane load
  4. Initial cost higher — steel price fluctuation affects budget
  5. Design complexity — tapered columns and cranes need experienced engineering

Typical Applications

  1. Heavy machinery factories — overhead crane for machine installation
  2. Steel fabrication shops — crane for lifting steel beams and columns
  3. Automobile plants — large bays for assembly lines
  4. Warehouse & distribution centers — high clearance for racking
  5. Aircraft hangars — huge clear span for aircraft maintenance

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Fabrication & Construction Notes

  • All columns and beams shop-welded (WH = welded H section)
  • Field connections bolted, no site welding on main members
  • Crane beam brackets shop-welded to columns
  • Bracing system installed for longitudinal stability
Previous article: Roof Horizontal Bracing: The Diagonals That Keep Your Steel Frame Square

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