Rotary Kiln

Shenyang Zhongda Steel Structure Engineering Co., Ltd.: Your Premier Rotary Kiln Manufacturer

Zhongda is one of the greatest firms that creates customized, well-designed kilns that can rotate to work with metals. People know that our kilns for high temperatures are sturdy, work well, and endure a long time.

A rotary kiln uses rotary drum technology and features a huge drum that spins around. The driving mechanism turns the trunnion wheels that the tires sit on. Setting the horizontal drum on a modest incline lets gravity assist transport the material through the machine. To cause a chemical reaction or a physical change, materials are worked on at certain temperatures and for certain amounts of time. 

The rotary drum technology of a rotary oven lets the huge drum rotate around. The trunnion wheels are turned by the section that the tires sit on. When you tilt the horizontal drum a little bit, gravity might assist the material travel through the machine. To make things react chemically or alter physically, they are worked on at specified temperatures and for certain amounts of time. 

Product Description

Our cutting-edge products are designed to handle the heavy demands of big business operations. We can alter the widths of our kilns from 2.5 meters to 6 meters and the lengths from 40 meters to 150 meters. This implies they may be used for many things, such roasting metal ore and calcining cement clinker. The cylinder body is built of durable Q345R material that is 16 to 40 mm thick. This means that it will perform well for a long time, even in tough settings.

Product Features:

• High-temperature section lined with chromium corundum castable (≥1600°C resistance)
• 42CrMo forged steel gears for superior durability
• Adjustable inclination (3%-5%) for process optimization
• Optional waste heat recovery system for enhanced energy efficiency
• Cylinder straightness tolerance ≤3mm/m for precise operation

Quality Control:

We care about quality, and every Rotary Kiln we create proves that. We follow the regulations for ASME Sec VIII Pressure Vessel Certification and ISO 9001 Quality Management System to make sure that every kiln meets the highest standards in the business. Our goods are always trustworthy and operate properly because of our stringent testing and cutting-edge manufacturing procedures.

Why Choose Us?

Zhongda has finished more than 60 big projects, and 70% of its customers have remained with the firm. We can handle everything in-house, from research and development to precise production. This lets us provide tailored solutions that minimize wait times by 20 to 30 percent. Zhongda has the greatest expert capabilities and client service.

Production Process:

Our products are manufactured using cutting-edge technology, including CNC ultra-thick plate cutting and automated welding lines, ensuring precision and efficiency at every stage of production.

OEM & ODM Services:

As a National High-Tech Enterprise, we provide comprehensive OEM and ODM services for products. Our experienced engineers work closely with customers to come up with custom solutions that fit their specific demands. Our research and development-based approach ensures that you get innovative, effective, and legal results, whether you need to update existing designs or come up with new kiln concepts.

We are delighted that we can leverage the latest technology in our OEM/ODM processes, such as BIM-based digital design and lifecycle management. We can make the kilns perform better, cut down on the amount of care they require, and make the whole process more efficient for our customers.

Project Cases:

Our products have been successfully deployed in numerous high-profile projects worldwide. For instance, we supplied custom-designed kilns for a major cement plant expansion in Southeast Asia, resulting in a 30% increase in production capacity and a 15% reduction in energy consumption. Another notable case involved the development of specialized products for a leading Australian mining operation, where our equipment significantly improved ore processing efficiency.

Certifications:

• ISO 9001, 14001, 45001 certified
• ASME Sec VIII Pressure Vessel Certification

  

   

Packaging and Delivery:

• Secure packaging for safe transport
• Standard specifications delivered within 60 days
• Special refractory lining: additional 15 days

FAQ:

Q: What is the warranty period for your products?
A: We offer a comprehensive 3-year warranty on all our products.

Q: Can you provide after-sales support and maintenance services?
A: Yes, we offer extensive after-sales support, including installation, training, and ongoing maintenance services to ensure optimal kiln performance.

Q: How do your products compare in terms of energy efficiency?
A: Our kilns are designed with energy efficiency in mind, featuring optional waste heat recovery systems and optimized thermal profiles that can lead to significant energy savings compared to conventional kilns.

Contact Us:

Ready to optimize your industrial processes with a high-performance Rotary Kiln? Contact our experts at Ava@zd-steels.com for a personalized consultation and quote. Let Zhongda elevate your production capabilities today!